New style of T-shirt making: unique craftsmanship code revealed!
New style of T-shirt making: unique craftsmanship code revealed!
In the hot summer, T-shirt is undoubtedly an indispensable fashion item in everyone's wardrobe. It's lightweight, breathable and easy to show off your personality. However, have you ever wondered what mysterious production techniques are hidden behind these colourful and patterned T-shirts? Today, let's unravel the mystery of T-shirt production and explore the process codes that make T-shirts unique and glamorous!
When you enter the world of T-shirts, you will find that every T-shirt is not just a simple piece of fabric, but the crystallisation of the designers' and craftsmen's efforts. From the initial selection of fabric, to cutting and sewing, to the final printing and decoration, each step is cohesive with the wisdom and sweat of the craftsmen.
The common T-shirt production process is varied, covering the entire process from design to completion. The following are some of the major processes:
Printing：
Printing is a common decorative process in T-shirt making, which can increase the beauty and personalisation of T-shirts.
In the printing process, firstly, the designer will draw the design using hand-drawing or computer software. Next, plate making is the process of transforming the design into an actual printing mould, which can be done through engraving, topography and screen printing, and the material can be chosen from resin, metal or rubber. Pigments or dyes are then applied to the plate, and colouring is carried out by direct brushing or spraying, etc., to bring out the patterns, motifs and colours on the plate.
Once the colouring is complete, the coloured plate can be placed on a printing press, where the pigments are transferred to the textile by applying a specific pressure or squeezing force. The final step is fixation, whereby the printed textile is heated or treated so that the pigments are fixed on the material and do not easily fade or fall off.
Hot stamping process：
Hot stamping process is a kind of technology to print the pattern on fabric or other materials by hot stamping, which is one kind of heat transfer technology. This process is widely used in the fields of apparel, home furnishings, handicrafts and so on, which can give the products unique visual effect and added value.
This process involves printing designs on T-shirts by means of a heat transfer film. It can be printed not only in a wide range of colors, but also in complex patterns such as company logos, names or advertising slogans, and is suitable for different types of materials such as cotton, polyester and blended fabrics.
The ironing process also depends on the choice of fabric. Ironing on lightweight, breathable fabrics can make T-shirts more comfortable to wear during the summer months. Through the ironing process, products can not only obtain unique decorative effects, but also enhance the sense of recognition and quality, giving a dual charm of modernity and art to paintings and apparel, among others.
Embroidery :
Embroidery craft is one of China's ancient handicrafts with a deep historical and cultural heritage. It refers to the general term of embroidering various decorative patterns on fabrics with needles and threads. By piercing silk threads or other fibers and yarns with certain patterns and colors on the embroidery material with needles, the decorative fabrics are composed of patterns with stitching.
There are many kinds of embroidery, among which silk thread embroidery uses silk thread as the embroidery material and adopts many kinds of stitches to embroider, which is rich in color, smooth in line and distinct in level. In addition, there are other types such as feather embroidery. In terms of techniques, there are various ways of embroidery, such as wrong stitch embroidery, messy stitch embroidery, net embroidery, full-ground embroidery, silk locking, nashi, najin, flat gold, shadow gold, pan gold, paving velvet, scraping velvet, poking yarn, sprinkling threads, picking flowers, and so on.
Embroidery is a traditional craft that combines skill, art and culture. Through the skillful hands of embroiderers, various patterns and colors are skillfully rendered on fabrics, showing unique charm and value.
Digital Direct Printing Process :
Digital direct printing process, also known as digital printing, is a new printing process that utilizes digital printers to directly print the desired pattern on various textile materials. The core of this process lies in the use of inkjet printers with micro piezoelectric printheads, spraying textile-specific inks on the surface of the fabric and penetrating into the fibers to achieve a solid color effect.
The digital direct spray process has several significant features. Firstly, it is suitable for all kinds of light-colored fabrics, and it can also be sprayed on dark-colored fabrics through special paste priming. Secondly, digital direct printing has the characteristics of high printing quality, bright colors and clear pattern details, which can restore the effect that the designer wants to express. In addition, digital direct printing is fast and easy to operate, which is suitable for mass production needs. At the same time, since it does not require any auxiliary materials such as stencils or sheets, its cost is lower than some traditional processes. Furthermore, the dye ink used in digital direct printing is stable and long-lasting, and it is not easy to lose color and flake off for a long time, which is especially suitable for summer outdoor activities and other occasions. Finally, the digital direct printing process uses water-based ink in the printing process, without VOC and other volatile harmful substances, which is more friendly to human health and the environment.
In the journey of exploring the common production process of T-shirt, we have enjoyed a variety of wonderful and colorful craftsmanship. Whether it is the delicacy of embroidery, the splendor of hot stamping, or the authenticity and vividness of digital direct printing, each craft gives the T-shirt a unique charm and personality. At the same time, we also see the diversity and innovativeness of fabric choices, which combine with the craftsmanship to create countless heartwarming T-shirt creations.
However, the craftsmanship of T-shirt production is far more than that, with the progress of the times and technological innovation, there will be more surprising craftsmanship in the future. Let's look forward to more innovations and breakthroughs, which will bring more possibilities for T-shirt design and add more colors and vitality to our lives.
In conclusion, T-shirt production process is an art full of charm and creativity. Both designers and consumers can feel endless fun and surprise from it. Let's appreciate and cherish these exquisite T-shirt works, which are not only the symbol of fashion, but also the inheritance of culture and art.
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